Amazon验厂咨询|质量验厂之关于采购控制和原材料(外包)控制的问卷

Section 4: Purchasing Control & Materials Control (第四部分: 采购控制和原材料(外包)控制)
4.1、Does factory have a method / process to evaluate and select its suppliers (incl. subcontractors) based on their abilities to meet quality and on-time delivery requirements? 
(工厂是否有建立评估和选择供应商(包括分包商)的流程, 基于供应商满足质量和准时交货要求的能力)
4.2、Does factory have a mechanism to measure suppliers' quality performances to ensure right suppliers are being used to consistently supply right quality materials / components? 
(工厂是否有评估供应商质量水平的机制去保证正确的供应商稳定地提供正确的物料/零件.)
4.3、Does factory have a method / process to evaluate and approve the materials / components before purchase? (在采购之前工厂是否有方法/流程去评估和确定原材料/零件)
4.4、Does factory clearly communicate quality requirements to its suppliers when purchase materials or outsource any production processes? 
(当采购原物料或者外购任何半成品时工厂是否清晰的与供应商沟通其质量要求).
4.5、Does factory clearly define inspection and testing requirements for incoming materials / components, that should include sampling plan, inspection / test items, acceptance criteria? 
(工厂是否清晰地定义原材料和零件的检验和测试要求, 包括抽样计划,检验/测试内容,收货标准等)
4.6 CCP、Does factory conduct inspection / tests for incoming materials / compoents according to the defined requirements, documented drawing / spec., product requirements, reference samples, and 
certain inspection / testing work instructions? Are IQC records kept? 
(工厂是否按照定义的要求进行原物料/零件的检验/测试, 定义的要求包括受控的图纸/标准, 产品要求, 客户样板, 以及检验/测试指导书等? 有保留IQC记录吗？)
4.7、Does factory clearly identify inspection status for incoming goods, separate the goods that passed inspection, not inspected, failed inspection, so as to prevent unintended uses?
(工厂是否清晰地定义来料的检验状态, 正确区分出检验合格, 待检验, 检验不合格, 避免混用和非预期使用)
4.8、Does factory clearly define and implement processes / authorities for disposition of nonconforming incoming goods, that could be RTV, rework & reinspect, approved concession? Are disposition records kept? (工厂是否清晰地定义并执行来料不良品处理的流程/权限, 可能是退货, 重工, 重检验, 批准豁免. 有保留不合格品处理的记录吗？)
4.9、Does factory store the materials and components in areas / warehouses with appropriate environment, stack and rotate stocks properly, like FIFO (First In First Out) to prevent materials / components from deterioration or over stock due date? (工厂的原物料/零件仓是否有合适的储存环境,正确的储存和周转, 执行先进先出避免原物料/零件劣化或过期)
4.10、Does factory identify products / materials properly with models, item #, receiving dates, etc., and, separate materials for specific markets, e.g.: CARB P2 for USA, REACH for EU, to prevent unintended use of wrong quality materials / products? And the identifications facilitate traceability? (工厂是否用型号, 物料编号, 来料日期等正确地识别物料/产品, 包括区分不同目标市场物料, 比 如区分CARB, REACH 物料, 
以避免非预期使用错误的物料/产品？标识能提供追溯性？)
4.11、Does factory handle, transport materials, components and WIPs appropriately to prevent products from damages, scratches, etc.? (工厂是否正确地处理,运送相关原料,零件和半成品而避免损坏和刮花等)
5.1、Does factory plan productions properly for customers' orders, by considering purchasing and production lead time, workforces, available capacity, etc., and have means to manage productions in 
peak seasons? Does factory maintain a good record of on-time delivery? (工厂能否基于工厂的采购及生产周期，人力和产能，合理按客户订单安排生产，并有能力在高峰期管理好生产？工厂是否保持良
好的（90%）准时交货率？)
5.2、Does factory plan its manufacturing processes for types of products with consideration of risks and necessary controls (e.g.: from PFMEA outputs), to outline process steps (incl. outsourced ones),identifying key areas of risks, define process requirements and execute quality controls, to effectively eliminate risks to quality of products in the productions? Where product quality can't be verified by subsequent inspection/ testing, the process has been validated? (工厂是否考虑风险及控制的要求（比如，依据”制程失效模式分析“的输出结果）来规划生产制程（包括外发制程），对识别出来的制程关键质量控制点安排和执行有效的控制，以消除生产中导致产品质量问题的风险。当某工位产品质量不能被后续检验/测试证实时, 此工位必须是被验证过的 )
5.3、Does factory arrange manufacturing processes according to the plans, with right allocation of material / component, equipment, work forces, in-process inspection / tests, etc. for the type of products? (工厂是否正确地安排生产, 恰当地分配物料/零件,设备,人力, 过程检验/测试等)
5.4、Does factory prepare and provide necessary work instructions, reference samples, etc. with defined working methods, quality acceptance criteria, and/or defects classifications, at certain workstations for production or inspection use? (工厂是否准备好必要的工作指引,参考样板等, 在确定的工位有已经定义好的工作方法, 质量接收标准, 以及不良分类等支持生产和检验.
5.5、Does factory's Production / QC inspect and sign off the first articles of WIPs and finished products at appropriate process steps to ensure that they meet the requirements with regard to specification, 
quality & safety? (工厂生产/QC是否在过程和成品阶段审核及签发首件来保证产品满足规格, 质量及安全方面的要求.)
5.6、Does factory use appropriate jigs / fixtures as necessary to control consistency of positions, directions, level, gaps etc. in relevant production processes? (在相关的生产制程,工厂是否应用适当的工装夹具控制位置,方向,水平面,缝隙的一致性)
5.7、Does factory control process parameters (like: temperature, humidity, speed, torque, pressure, drying time, etc.) in production to ensure product quality is achieved and consistent? (工厂是否控制关键制程参数(温度,湿度,速度,扭力,压力,时间等) 来确保质量的达成及一致)
5.8、Does factory production select right quality materials / components, and/or control recycle materials ratio (e.g.: plastic injection materials) for production use, to ensure the outcome products having right quality? (工厂是否选择正确的原料/零件,以及控制再生料的比率(注塑塑胶料),以达到产品质量)
5.9、Does factory production always apply sufficient auxiliary materials (like glue, paint), and use proper production reference samples (like color panels) to control production consistency, ensure product construction integrity and finish conformity? (工厂生产是否总是使用足够的辅助材料(如胶水，油漆)，并使用适当的生产参考样品(如彩色面板)来控制生产一致性，确保产品结构完整性和成品一致性?
5.10、Does factory plan and conduct production equipment maintenances properly, to ensure precision and good conditions of the production equipment? (工厂是否适当策划和执行生产设备保养, 以确保生产设备的精确度和好的状态)
5.11、Does the factory clearly identify products / components in production, segregate and isolate noncompliant materials and products in all areas to prevent unintended usage and cross contamination? (工厂是否在生产过程中，清晰地标识产品和零件，及将合规的产品/材料与非合规的产品/材料隔离开，以防止它们的误用及交叉污染？
5.12、Does factory have method to control and prevent risks of physical, chemical and biological (such as: molds, needles, RoHS/non-RoHS materials) contaminations in the production processes that may 
damage the products and/or personnel? (工厂是否有方法控制和预防生产制程中物理,化学及生物污染等可能造成产品/人员的损坏, (比如, 发霉，断针，RoHS和非RoHS物料混用)
5.13、Does factory define, communicate, and correctly follow the package requirements (package materials, package method, labeling, packing list, etc.) in production? (生产中工厂是否定义,沟通并且正确地遵照包装要求(包装材料,包装方法,标签,包装清单等)
5.14、Does factory clearly define in-process inspections, include inspection needs at various stages, frequency / sampling plan, inspection and testing methods, equipment to use, quality requirements and acceptance criteria, etc.? (工厂是否清晰地定义过程检验,包括检验点,检验频率/抽样计划,检验和测试方法, 检验仪器, 质量要求及接收标准）
5.15、Does factory conduct in-process inspections according to the defined requirements, at appropriate stations, against the defined product spec., drawing, sample, etc.?(工厂是否按照确定的要求进行过程检验, 包括检验点,确定的产品规格,图纸,样板等)
5.16、Does factory record inspection results and findings, feedback / review with productions as appropriate?(工厂是否记录检验结果和发现,并恰当地向生产部门反馈)
5.17、Does factory clearly identify inspection status of products in production lines, segregate nonconforming products properly? (工厂是否清晰地识别产品的检验状态, 正确地区分出不合格品)
5.18、Does factory define and implement processes / authorities for disposition of nonconforming products in productions, that could be rework & reinspect, approved concession, etc.? (工厂是否定义和执行不良品处理流程和权限, 可能包括重工,重检,批准豁免)